Job Title\: Operations Downline Operator
FLSA Status (US)\: Non-Exempt
Department\: Filling - 4000
Reports To\: Production Supervisor
Operate Downline machines including Cap Applicator, Cardboard Packer, Accumulators, Coders, Print Heads, Photo-eyes, Line Controllers, Robot, BEMA, Robot Touch Pad. Ensure efficient operation of distribution equipment and support maintenance activities on a consistent basis. Follow written and verbal instructions to ensure quality and efficiency standards are being met. Assume responsibility for safety, quality and effective communication relevant to shift and plant performance
Essential Duties and Responsibilities\:
Complies with Good manufacturing practices.
Monitors and fixes faults as well as clearing any material jams in equipment.
Conducts required quality checks to assure standards are met.
Maintain clean and organized area around equipment
Maintains communications within production team ensuring smooth shift transitions, etc.
Troubleshoot and resolve basic to moderate operating difficulties involving area equipment
Perform routine maintenance on all DE machines
Support mechanics in appropriate maintenance activities.
Monitor raw material and supplies to ensure efficient production.
Relieve other production team members for breaks and absences as required including stackers and floaters.
Accurately prepares and maintains all area paperwork
- Follows all plant safety rules
- Reports all accidents to the production supervisor
- Serves an active role in the plant safety program by attending safety meetings, participating in monthly safety inspections and reporting any potential safety hazards to the safety committee or Production Supervisor.
- Adheres to all Quality Assurance System guidelines
- Follows SOPs to make machine adjustments, troubleshoot equipment, and prepare caps, glue, corrugate, lubricant and ink to insure the manufacturing of high quality codes, packs and cases.
- Responsible for compliance with the HACCP program
- Responsible for accurate documentation
Maintain a clean and organized work area
Cooperates with other shifts and the management team in housekeeping endeavors
Keeps all equipment clean in order to make it easy to inspect and detect defects.
As a member of the Production team, insures the effective shift communication and teamwork with the other operators occurs each scheduled shift
Maintains effective communication with members of the support group
Communicates thorough information to maintenance on any equipment issues as to facilitate troubleshooting and repair
Communicates well with all departments both up and downstream of downline on scheduled production or possible changes to the schedule to ensure efficient start-ups, turnarounds and reduce downtime
Teamwork and Training
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- Works with minimal amount of supervision
- Team player
- Able to evaluate a situation and make a good decision
- Able to keep operating logs and records
- Able to read manuals and problem solve
- Good past work history
- Good attendance
- Able to stand for long periods of time
- Able to lift a minimum of 50 pounds and at times more
- Package integrity
- Trouble shooting
- Quality Assurance
High school diploma or equivalent required.
Entry level willing to train
Knowledge and Skills\:
Working knowledge of business, computer and math, preferred. The candidate must be able to work effectively in a team-based environment, set priorities to meet deadlines, handle multiple tasks, and make decisions under pressure.
Work Environment/Physical Demands\:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. While performing the duties of this job, the employee is exposed to wet and / or humid conditions; moving mechanical parts; high, precarious places and extreme heat. The noise level in the work environment is usually moderate.
A 24/7 36/48 hour work week will be considered normal. Extra hours, off hours, and extra work days may be required to accommodate new projects, product development, and other special situations.
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
The employee must occasionally sit, lift, push, pull and/or move up to 50 pounds regularly and up to 75 pounds occasionally. While performing the duties of this job, the employee is regularly required to use hands to finger, handle, feel, grasp, type; reach with hands and arms; lean, crouch, stoop, kneel, or crawl; climb up and down ladders or stairs. The employee is required to stand and walk. The employee is required to climb and operate a two story machine several times per hour.
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice